Aerocrete production stationary mini line, capacity from 8 m3
Configeration
| Mold sides (1,2×0,6×0,3 m for 12 gas-concrete blocks) (set) | 10 |
| Penetrometer | 1 |
| Moveable mixer-activator (0,25 m³) | 1 |
| Mold bases (1,2×0,6×0,3 m for 6 gas-concrete blocks) with the metal bottom | 20 |
| Scraper blade for cutting the top crust | 1 |
| Cutting guide with a kit of saws, for 6 blocks | 1 |
Characteristics
| The required number of staff | 2 People |
| Necessary water temperature | 50-60 C⁰ |
| Power consumption | 1,5 kWh |
| Necessary room temperature | от 15 C⁰ |
| Required space | 13,5х4,9х3 m |
Mold sides (1,2×0,6×0,3 m for 12 gas-concrete blocks) (set)
The sides of the slip mold at the conveyor are made with high-precision laser slitting and provide for specific impermeability when assembled. With this set of sides, the mold can get ready for filling in 2-3 minutes after the finished products are removed from the mold base. The set provides for filling 12 blocks of standard dimensions 20х30х60 cm.
Penetrometer
The penetrometer (plastomer) defines the plastic strength of the gas-concrete mass and if it is ready for slitting. Its basic principle lies in the property of the concrete mixture to withstand the cone penetration.
Moveable mixer-activator (0,25 m³)
The mixer is intended to prepare the gas-concrete mixture, with a consistency of 400 - 800 kg/m3 out of cement, sand and water followed by pouring it into molds (to produce blocks).
The mixer can be operated stationary in a workshop under moderate temperature conditions due to GOST 15150-69 and cannot be operated at construction sites.
Mold bases (1,2×0,6×0,3 m for 6 gas-concrete blocks) with the metal bottom
Mobile mold bases of the conveyor provide for a highly practical mode of production since the major hubs are located stationary: the mixing unit, the slitting unit or the warming chamber.
Scraper blade for cutting the top crust
The scraper blade makes the top of the blocks more even and better-looking for the customer. It cuts the top crust neatly and the workroom will be clean.
Cutting guide with a kit of saws, for 6 blocks
The pattern with saws is intended to cut the gas-concrete mass into separate blocks. The standard interval for cutting the mass accounts for 100 mm, therefore it is possible to make standard blocks of 200*300*600 mm or special size to meet the customers’ needs. The gang of saws contains the blade for cutting the mass into blocks and the string to cut the top crust.
Description
The gas concrete production line “Stationary mini” ones with the productivity of 8m3 daily. It is intended to carry out the private low-rise construction. It contains the mixer-activator to make the gas-concrete mix; mold pallets; mold rims and the pattern with saws to cut the gas-concrete mass into separate blocks. By purchasing extra molds one may increase the production to 12m3 daily.
