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Milling complex - MK-33

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Receiving silo with the slide gate

The feedstock from the disintegrator goes to the receiving silo and then into the unloading mixing screw. 

1 pc.

Comminuting- disintegrating machine «Udarnik 33»

«Udarnik 33» is equipped with two electrical engines, the capacity is 15 and 18 kW and is intended for comminuting a wide range of bulk materials of various origin with hardness index to 7 units by Moos on-scale. The biggest original fraction is under 12 mm and the material moisture is under 6%. The disintegrator mode is an intermittent rating of short duration. After an hour of continuous operation, the disintegrator needs to stop and start again only in an hour. 

Overall dimensions as a set, mm (length*width* height ) 1200*800*760
Mass of the unit, kg 500
Installed capacity, kW 33
Performance, at least, ton/hour 5
1 pc.

Kit of disks with fingers for the Disintegrator

Disintegration is based on the free-kick principle. Both disks are rotating in contrary directions and have kicking items on their surfaces which resemble fingers, arranged in 2-4 rows like a circle. The disks are opposing each other so that the fingers of one disk fit the spaces between the fingers of the second disk. 

1 pc.

Kit of fingers for the Disintegrator

The finger rows – beaters are arranged on the operating disks along their concentric circumferences. Each finger row of one disk easily fits between the finger rows of the second disk. The material is supplied to the central part of the operating disk, moving then to the periphery and is exposed to multiple beats of the fingers rotating in reverse directions. Subsequent high-powered beating leads to rapid destruction of the processed material.

1 pc.

Stand for the control panel of the milling complex

It is a metal construction to support the control panel. 

1 pc.

Frame for the disintegrator

It is a supporting structure to install the comminuting-disintegrating machine.

1 pc.

loading funnel for the milling complex

The loading funnel is intended to unload the soft containers like “Big Bag” with dry bulk materials and mixtures of fine and coarse fractions, such as cement, plaster, sand, crushed stone, grains of polystyrene agitating (ПСВ-С (PSV-S)) etc. for their further application in production or feeding into the buffer storage and storage containers. Bags of 400-2000 kg i.e. disposable or reusable soft containers.

Power (V/Hz) 380/50
Generated power (kW) 0,5
Max throughput capacity (m3/h) 8,5
Volume of inlet bunker (m3) 0,41
Dimensions/length (mm) 1138
Dimensions/width (mm) 1138
Dimensions/height (with blades) (mm) 1250
Weigth (kg) 200
1 pc.

Bag filter

The filter is intended to separate dust which appears as a result of milling.

1 pc.

Mixing screw (Ø159 mm\1500mm)

The spiral screw conveyor is intended to continuously transport bulk materials with hard spots under 10 mm such as cement, plaster, chalk, recrement, lime powder etc. in various industries.

Throughput capacity (m3/h) up to 8,5
Power of engine (kW) 1,5
Max lifting angle (deg) 35
Screw pitch (mm) 105
Weight (kg) 100
1 pc.

Mixing screw (Ø159 mm\3000mm)

The spiral screw conveyor is intended to implement continuous horizontal or leaning transportation of bulk materials with hard spots under 10 mm such as cement, plaster, chalk, recrement, lime powder etc. in various industries.

Throughput capacity (m3/h) up to 8,5
Power of engine (kW) 4
Max lifting angle (deg) 35
Screw pitch (mm) 105
Weight (kg) 130
1 pc.

Control panel of the milling complex

It is the control panel for mixing screws and the comminuting machine.

1 pc.

Description

The milling complex is meant for automatic feed of bulk materials, further grinding and unloading the ground fraction. It is applied in agricultural, chemical and food industries as well as in construction. The major benefits are versatility, low-cost feedstock milling, low energy consumption.

Configeration

Receiving silo with the slide gate 1
Comminuting- disintegrating machine «Udarnik 33» 1
Kit of disks with fingers for the Disintegrator 1
Kit of fingers for the Disintegrator 1
Stand for the control panel of the milling complex 1
Frame for the disintegrator 1
loading funnel for the milling complex 1
Bag filter 1
Mixing screw (Ø159 mm\1500mm) 1
Mixing screw (Ø159 mm\3000mm) 1
Control panel of the milling complex 1

Characteristics

Disk rotation rate (rpm) 3000
Direction of rotation of discs counter-rotation
Number of fingers 72
Lineer speed of fingers, m/s 64
Max size of initial grains, mm 15
Power of big disk engine, kW/380V 15
Power of small disk engine, kW/380V 18
Capacity, tonne/h up to 5
Loading initial material from top
Discharge of the crushed material from bottom