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Automatic aerocrete production conveyor line, capacity from 40 m3

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Block of weight batchers for 3 components (0,86 m³) (cement, sand, water)

The block of batchers is necessary for precise weighing the components in required proportions. It provides for high-precision  weighing and, consequently, high quality of products in every batch.

1 pc.

Pusher control panel

The pusher control panel provides for smooth operation of the electrical-mechanical pusher and its correct working algorithm. 

2 pc.

Mold sides (2,4×0,6×0,3 m for 12 gas-concrete blocks (set)

The sides of the slip mold at the conveyor are made with high-precision laser slitting and provide for specific impermeability when assembled.  With this set of sides, the mold can get ready for filling in 2-3  minutes after the finished products are removed from the mold base. The set provides for filling 12 blocks of standard dimensions 20х30х60 cm.

Big side (m) 2517×4,6×31
Small side (m) 733×4,4×31
Mass (kg) 54
10 pc.

Shaking sieve ASM-vibro (АСМ-Вибро)

It is intended for cleaning the bulk materials (sand, etc) from coarse fractions. It is essential when producing gas-concrete applying mechanical slitting. Coarse fractions in the mass may hinder getting an even slit when it is cut in blocks.

Maximum productivity, the sieve mesh 5mm 2,5 ton/hour
Total capacity 0,9 kW
Supply voltage 380 V
Dimensions/Length 1790 mm
Dimensions /Width 1075 mm
Dimensions /Height 1205 mm
1 pc.

Belt conveyor with ribbing (5m)

The belt conveyor transports bulk materials: sand, coarse sand, road stone, recrement, coal etc., along horizontal, leaning or combined routs. It is mostly applied in automation of batchers.

Производительность при непрерывной работе, до (ед.изм - тонн/час) 20
1 pc.

Penetrometer

The penetrometer (plastomer) defines the plastic strength of the gas-concrete mass and if it is ready for slitting. Its basic principle lies in the property of the concrete mixture to withstand the cone penetration.

1 pc.

Transfer cart

The transfer cart of the conveyor removes the mold bases between the two parallel railways.

2 pc.

Transfer rail track

The system of mold transfer within the conveyor consists mostly of major rail tracks and rail tracks for transfer carts. As a rule, they start assembling the line with this part.

12 pc.

Mold bases (2,4×0,6×0,6 m for 24 gas-concrete blocks) with the metal bottom

Mobile mold bases of the conveyor provide for a highly practical mode of production since the major hubs are located stationary: the mixing unit, the slitting unit or the warming chamber.

Number of reservoirs 1
Reservoir's volume 0,43 m3
Dimensions/Length 2464 mm
Dimensions/Width 684 мм
32 pc.

Big-bag discharge system

The big-bag discharge system is a simple solution for batching and dumping cement. It is equipped with special knives for ripping and can be well applied for discharging cement from BIG BAGS.

1 pc.

Mechanical slitting unit

The mechanical slitting unit for gas-concrete blocks ASM-RM3 (АСМ-РМ3) is a string slitting unit. The unit cuts the gas-concrete mass into gas-concrete blocks of necessary size. Slitting is implemented when the mass is not completely hardened — in 60-120 min after being poured into molds. The block sizes can be instantly changed by changing the distance between the strings.

1 pc.

Transportation system (rail tracks, support racks, cross-bars) (long meter)

The transportation system consists mostly of major rail tracks and rail tracks for transfer carts. As a rule, they start assembling the line with this part. 

36 pc.

Sieve for pouring mixture into the mold

The sieve is applied to prevent the grease on the sides from being washed off at pouring the gas concrete mixture into the mold. It also prevents coarse fractions contained in sand from getting into the mold

Dimensions/Length 650 mm
Dimensions /Width 680 mm
Dimensions /Height 315 mm
Mesh cell size 5*5 mm
1 pc.

Scraper blade for cutting the top crust

The scraper blade makes the top of the blocks more even and better-looking for the customer. It cuts the top crust neatly and the workroom will be clean.

Dimensions/Length 453 mm
Dimensions /Width 790 mm
Dimensions /Height 148 mm
1 pc.

Suspension mixer

The suspension mixer is necessary to prepare the gasifier which is usually aluminum powder. It is attached to the support rack of the block of dosing units or the skip hoist.

Operating size of the mixer 5,5 l
Total capacity 0,38 kW
Dimensions/Length 258 mm
Dimensions /Width 210 mm
Dimensions /Height 450 mm
1 pc.

Mixer-activator (0,45 m³)

The mixer is intended to prepare the gas-concrete mixture, with a consistency of 400 - 800 kg/m3 out of cement, sand and water followed by pouring it into molds (to produce blocks).

The mixer can be operated stationary in a workshop under moderate temperature conditions due to GOST 15150-69 and cannot be operated at construction sites.

The volume of mixer's reservoir 400 l
Capacity per hour from 5 m³/h
Power 4 kW
Dimensions/Length 1300 mm
Dimensions/Width 960 mm
Dimensions/Height 1910 mm
1 pc.

Electrical-mechanical pusher

The electrical-mechanical pusher smoothly moves the molds in the conveyor. Smooth moving is its key feature as it provides for following the requirements of the technological regulations when producing non-autoclave gas-concrete.

Pusher power 0,75 kW
Number of pushed molds up to 50 items
Carriage move 855 mm
Dimensions/Length 1869 mm
Dimensions /Width 2121 mm
Dimensions /Height 578 mm
2 pc.

Cutting guide with a kit of saws, for 12 blocks

The pattern with saws is intended to cut the gas-concrete mass into separate blocks. The standard interval for cutting the mass accounts for 100 mm, therefore it is possible to make standard blocks of 200*300*600 mm or special size to meet the customers’ needs. The gang of saws contains the blade for cutting the mass into blocks and the string to cut the top crust.

Dimensions/Length 2590 mm
Dimensions/Length 718 mm
Dimensions /Height 400 mm
1 pc.

Lifting screw for cement (Ø159 mm\4500mm)

The lifting screw transporters were designed for transporting and lifting dust-like or grainy bulk materials. In gas-concrete production, it is mostly used in the automation of the dosing system. The parameters of the lifting screw are always special due to the line productivity and distance between the cement silo and the dosing unit.

Длина трубы, мм 4500
Диаметр трубы, мм 159
Производительность,тонн в час до 13
Мощность привода, кВт 3
Угол установки шнека, град 20-45
Входной патрубок,град Угол регулируемый
Выходной патрубок,град 45
1 pc.

Description

A conveyor type aerocrete production plant with capacity for 40 m³ per day. The plant consists of a stationary mixer with a block of weighing hoppers and water reservoir, a screw and belt conveyors, movable moulds on the rails with automatic electromechanical pushers, and semi-automatic cutting machine. The processes of moving, weighing, and mixing of components are controlled by the digital control system, that reduces the wasting of time.

Configeration

Block of weight batchers for 3 components (0,86 m³) (cement, sand, water) 1
Pusher control panel 2
Mold sides (2,4×0,6×0,3 m for 12 gas-concrete blocks (set) 10
Shaking sieve ASM-vibro (АСМ-Вибро) 1
Belt conveyor with ribbing (5m) 1
Penetrometer 1
Transfer cart 2
Transfer rail track 12
Mold bases (2,4×0,6×0,6 m for 24 gas-concrete blocks) with the metal bottom 32
Big-bag discharge system 1
Mechanical slitting unit 1
Transportation system (rail tracks, support racks, cross-bars) (long meter) 36
Sieve for pouring mixture into the mold 1
Scraper blade for cutting the top crust 1
Suspension mixer 1
Mixer-activator (0,45 m³) 1
Electrical-mechanical pusher 2
Cutting guide with a kit of saws, for 12 blocks 1
Lifting screw for cement (Ø159 mm\4500mm) 1

Characteristics

Necessary room space least 216 m²
Size 23x9x3,8 m
Energy consumption 15 kW
Necessary water temperature 50-60 °С
Necessary room temperature least 15 °С